Engineering estimate
Estimate a permanent magnet's holding force in direct contact and across an air gap, from its grade and dimensions.
Thickness = the dimension the magnet is magnetized through (usually the short one).
0 mm = direct contact. Drag the slider or type an exact value.
| Gap | Force (N) | Force (kgf) | Force (lbf) |
|---|
The textbook magnetic-pressure equation gives the ceiling force if the magnet reached its full remanence (Br) at the pole face:
F₀,ideal = Br² · A / (2 · μ₀)where A is the pole-face area and μ₀ = 4π×10⁻⁷ T·m/A. Real magnets fall short of this because a finite-thickness magnet partially demagnetizes itself — how much depends on its permeance coefficient (Pc), which is set by its aspect ratio. A thin, wide magnet has a low Pc and operates well below Br; a thick, narrow one has a high Pc and gets close to it. Pc is approximated from a curve fit to published reference points for cylindrical magnets (Pc ≈ 3.46·(L/D)1.2, using the equivalent diameter of the pole face for non-round shapes), evaluated at twice the magnet's thickness — a magnet flush on a thick steel keeper behaves like double its own thickness in free space, since the keeper mirrors it. That gives the actual contact force:
F₀ = F₀,ideal / (1 + 1/Pc)²Force across a gap extends the same circuit by adding the air gap (x) as a further reluctance in series with the magnet's thickness (Lm):
F(x) = F₀,ideal / (1 + x / Lm + 1/Pc)²This tracks measured curves reasonably well at small gaps but tends to overstate force as the gap grows large relative to the magnet, and the Pc curve fit is itself an approximation (exact permeance coefficients need an elliptic-integral or FEA solution). For mission-critical designs, validate against a manufacturer's tested curve or an FEA tool.